Machinery entanglement and guarding failures are a real production-floor risk — equipment checks and PUWER records for every machine sit in one place, not scattered maintenance sheets.
Solutions
Manufacturing
Machinery risk, COSHH and workforce competence in one connected workspace for manufacturing sites.
Overview
Manufacturing environments combine machinery risk, hazardous substances and shift-based workforces. SafetyOps brings Risk Assessments, PUWER, COSHH and Training together so your team can see equipment and substance status without switching systems.
Common risks
- Machinery entanglement and guarding failures
- Exposure to hazardous substances (dusts, chemicals)
- Manual handling injuries on the production floor
Applicable legislation
Recommended SafetyOps modules
Equipment & PUWER
Work equipment checks and guarding records for production machinery.
COSHH register
Hazardous substances used on the production floor, tracked by location.
Workforce competence
Training and certification records connected to every operator.
SafetyOps AI
How AI helps your team
Understands your machinery and substances
Describe production-floor work in plain English and SafetyOps AI highlights the PUWER, COSHH and manual-handling considerations to check.
Tracks operator competency
SafetyOps monitors machine-operator training expiry and recommends refresher training before it lapses.
AI helps, guides and highlights — it never replaces the judgement of a competent person, and SafetyOps never claims guaranteed legal compliance.
Typical workflow
- Register production machinery in the Equipment Register
- Log substance data in the COSHH register
- Track operator training against each machine
- Route defects and review findings through the Action Centre
On the move
Works from a phone or tablet browser today
Your team can already record and review this work from a mobile browser on site — no separate app to install. Offline drafting and QR-code equipment lookup are planned next; see what's available today and what's planned →
Frequently asked questions
- Does SafetyOps replace our COSHH assessments?
- No. SafetyOps AI helps you build and organise COSHH assessments faster, but a competent person always reviews and confirms them before they're relied on.
- Can SafetyOps track which operators are authorised on which machine?
- Yes. Equipment records connect to authorised operators, so you can see at a glance who is trained and authorised to use a specific machine.
- Is SafetyOps suitable for a single production site or multiple sites?
- Both. Sites and Locations let you scope machinery, substances and risk assessments to the right location, whether you run one factory or several.


